Ascending batch winders

Permanently broadening areas of fabric application require that machinery is highly flexible, too. This is why our ascending batch winders do not differentiate between qualities but wind highly sensitive textiles just as well as fabrics of standard quality. Batch winders by BAUCH guarantee flexible and future-oriented production of all kinds of textiles.

Our strength:

Adaptation to customer-specific production methods

Independent of their series, BAUCH batch winders can be integrated into your production process as autonomous units after any weaving or production machine. Approval impulses from the weaving machine are not necessary for a smooth winding process.

Electronic connection in the form of approval signals, error messages, and start/stop signals is trouble-free but not absolutely necessary.

Your advantage:

Autonomous ascending batch winders that fit into your production line easily and minimise personnel commitment by means of their innovative process control.

*** For flexible use in your production, we have mobile ascendig batch winders in our program ***

ascending batch winder: CBF

Quality:

Even with changing personnel, BAUCH ascending batch winder achieve a constant winding quality.

ascending batch winder: CBF-M3/P4

ascending batch winder: CBF-M2 with MIN-MAX control

ascending batch winder: CBF-M2 with MIN-MAX control in a large production

Flexibility:

If necessary, our designs are adapted to customer-specific manufacturing processes.

ascending batch winder: CBF-M3 with electronic web tension measurement

↑ Ascending batch winder with spreader roller. The spreading system prevents the fabric from constricting.

ascending batch winder: CBF-SG

↑ Ascending batch winder with inspection section.Additionally equipped with pressure rollers on side boundaries. These prevent slipping at starting of winding.

ascending batch winder: CB-SP 260

↑ Ascending batch winder with inspection board. The additional material buffer is used to store the goods when web errors are corrected or marked.

ascending batch winder: CBF-O/M3

↑ascending batch winder with top compression roller. The top compression roller ensures the necessary pressure during the entire winding process for fabrics that are sensitive to displacement.

ascending batch winder: CBF-OP/M3

↑ Ascending batch winder with pneumatically controlled top compression roller. A fully automatic adjustment of the contact pressure takes place during the winding process. In addition, the contact pressure can be continuously adjusted manually.
Control technology ascending batch winder type series CBF

Constant abidance with default tensile forces is guaranteed via our highly sensitive regulation technology. Arisen tensile forces are measured electronically and transferred to the control system. Any impact that changes fabric tension is compensated fully automatically. Desired process parameters are entered in numerical form together with self-explaining and clear full-text display. Thus your presets can be tracked any time and reproduced for future winding processes even as personnel changes. The modular structure of our control technology admits of fully automated execution of constant process defaults as well as of degressive (MAX/MIN) and progressive (MIN/MAX) winding curves depending on a predefined piece length.

Basic equipment ascending batch winder type series CBF

You can choose the configuration of your ascending batch winder according to your needs:
- Machine frame heavy, torsion-free
- Rollers highly resistant to bending, with high run-out accuracy, diameter and wall thickness adapted to operating width
- Control system and drivetrain dust-proof, integrated in closed gearbox
- Chain gear with advance gear solution
- Operating width 1,900–6,800 mm
- Roller diameter 220–330 mm
- Side boundaries with inside veneer slidable over the entire weaving width
- Weaver's aisles in various configurations
Accessory ascending batch winder type series CBF
- Additional side boundaries for winding more than one length
- Side boundaries with additional pressure rolls
- Top compression roller
  - mechanical (lifting and lowering via crank handle)
  - electrical (lifting and lowering via electronic drivetrain)
  - pneumatic (lifting and lowering as well as autonomous regulation of bearing weight via electro-pneumatic control system)
- Centre auxiliary drive
- Ejection device
  - mechanical (ejection of batch via crank handle)
  - mechanical HW (ejection of batch via crank handle with additional gear)
  - electrical (ejection of batch via electronic drivetrain)
- Traverse system
- Special chain intermediate gear with freely selectable advance
- Friction clutch with reinforced chain gear
- Powered spreader roller
- Swivellable spreader rod
- Preparation for string expander
- Preparation for “lip roller”
- Weaver's aisles
  - various heights
  - various tread widths
  - various tread surfaces
  - additional steps
- Inspection sections
  - straight on various heights
    - EVG illumination
    - LED illumination
    - Closed display cases
    - Various background surfaces
    - Material storage with closed display case
  - cranked
    - EVG illumination
    - LED illumination
    - Closed display cases
    - Various background surfaces
    - Material storage with closed display case
Our strength:

We will gladly produce specific fit-out for you, also as add-on kits and in small numbers.

*** We also offer additional equipment for your individual configuration in the Accessories section.***
ascending batch winder type: CBM - with weaver's aisle and inspection section

Our strength:

Intuitive control and quick familiarisation with operation of BAUCH-batch winders.

ascending batchwinder type: CBMO - CBM with top compression roller

Your advantage:

Reduction of personnel commitment due to the electronic control system.

ascending batch winder: CBM - in production

Quality:

Steady quality even as personnel changes.
Control technology ascending batch winder type series CBM

With this model, we also focus on intuitive and self-explaining operation in order to ensure that operating personnel settles in quickly.

Tensile force is registered via an electro-magnetic scanning unit and transferred to the control system. All influences that change fabric tension, such as increasing batch weight or traverse losses, are compensated fully automatically. Due to the logic implemented by BAUCH, the control system registers all operating states of the production process and handles these accordingly. Tensile stress is entered numerically and constantly displayed on the control panel. This facilitates reproduction of your production processes at any time.

In order to prevent involuntary intervention, controls are secured by a lockable covering.

Basic equipment ascending batch winder type series CBM
- Torsion-free, economical machine rack construction
- Bearing and deflection rollers with high resistance to bending and run-out accuracy
- Chain gear with advance gear solution
- Side boundaries with inside veneer slidable over the entire operation width
- Weaver's aisles in various configurations
- Operating width from 1,900–2,800 mm (other dimensions on demand)
Accessory ascending batch winder type series CBM
- Additional side boundaries for winding more than one length
- Side boundaries with additional pressure rolls
- Mechanical top compression roller (lifting and lowering via crank handle)
- Mechanical ejection device (ejection of batch via crank handle)
- Travers system
- Special chain intermediate gear with freely selectable advance
- Weaver's aisles
  - various heights
  - various tread widths
  - various tread surfaces
  - additional steps
- Inspection sections
  - straight on various heights
    - EVG illumination
    - LED illumination
    - Closed display case
    - Various background surfaces
  - cranked
    - EVG illumination
    - LED illumination
    - Closed display case
    - Various background surfaces